{"id":12432,"date":"2024-02-18T18:43:06","date_gmt":"2024-02-18T18:43:06","guid":{"rendered":"https:\/\/bfymold.com\/?p=12432"},"modified":"2025-06-19T02:05:32","modified_gmt":"2025-06-19T02:05:32","slug":"how-to-polish-injection-molds","status":"publish","type":"post","link":"https:\/\/bfymold.com\/tr\/how-to-polish-injection-molds\/","title":{"rendered":"Enjeksiyon Kal\u0131plar\u0131 Nas\u0131l Parlat\u0131l\u0131r?"},"content":{"rendered":"\n

Enjeksiyon kal\u0131b\u0131 y\u00fczeyleri, parlatma olarak bilinen bir i\u015flem olan ayna benzeri bir y\u00fczey elde etmek i\u00e7in \u00e7e\u015fitli aletler kullan\u0131larak parlat\u0131l\u0131r. Enjeksiyon kal\u0131b\u0131 parlatma<\/a> i\u00e7in yayg\u0131n olarak kullan\u0131lan aletler aras\u0131nda bileme ta\u015flar\u0131, z\u0131mpara ka\u011f\u0131d\u0131, parlatma macunlar\u0131, y\u00fcn tekerlekler vb. bulunur. Y\u00fcksek kaliteli parlatma sonu\u00e7lar\u0131 elde etmek i\u00e7in birinci s\u0131n\u0131f parlatma aletlerinin ve bileme ta\u015flar\u0131, z\u0131mpara ka\u011f\u0131d\u0131 ve elmas ta\u015flama macunu gibi yard\u0131mc\u0131 \u00fcr\u00fcnlerin tercih edilmesi tavsiye edilir. <\/p>\n\n

<\/div>\n\n

Parlatma tekni\u011finin se\u00e7imi, i\u015fleme, EDM, ta\u015flama vb. gibi ilk i\u015flem ad\u0131mlar\u0131ndan sonraki y\u00fczey durumuna ba\u011fl\u0131d\u0131r. Peki, enjeksiyon kal\u0131plar\u0131 nas\u0131l parlat\u0131l\u0131r? Genel mekanik parlatma i\u015flemi a\u015fa\u011f\u0131daki ad\u0131mlar\u0131 i\u00e7erir: <\/p>\n\n

<\/div>\n\n
\"Metal
CNC \u00dcretimi<\/figcaption><\/figure>\n\n
<\/div>\n\n

1. Kaba Cilalama<\/h3>\n\n

Frezeleme, EDM, ta\u015flama veya benzer i\u015flemlerden sonra y\u00fczey, d\u00f6nen bir y\u00fczey parlatma makinesi veya 35.000-40.000 rpm d\u00f6nme h\u0131z\u0131na sahip bir ultrasonik \u00f6\u011f\u00fct\u00fcc\u00fc kullan\u0131larak parlat\u0131labilir. Yayg\u0131n bir y\u00f6ntem, \u03a63mm \u00e7ap\u0131nda ve WA #400 olan bir tekerlek kullanarak beyaz EDM tabakas\u0131n\u0131n ortadan kald\u0131r\u0131lmas\u0131n\u0131 i\u00e7erir. Daha sonra, gazya\u011f\u0131 ile ya\u011flanm\u0131\u015f veya so\u011futulmu\u015f bir bileme ta\u015f\u0131 \u015feridi kullan\u0131larak bileme ta\u015flar\u0131 ile manuel ta\u015flama yap\u0131l\u0131r. Tipik s\u0131ra #180 ~ #240 ~ #320 ~ #400 ~ #600 ~ #800 ~ #1000’i i\u00e7erir. Zaman kazanmak i\u00e7in bir\u00e7ok kal\u0131p \u00fcreticisi do\u011frudan #400 ile ba\u015flar. <\/p>\n\n

<\/div>\n\n

2. Yar\u0131 Mamul Cilalama<\/h3>\n\n
<\/div>\n\n
\"Lehçe
Leh\u00e7e Enjeksiyon Kal\u0131plar\u0131<\/figcaption><\/figure>\n\n
<\/div>\n\n

Yar\u0131 mamul cilalamada \u00f6ncelikle z\u0131mpara ka\u011f\u0131d\u0131 ve gazya\u011f\u0131 kullan\u0131l\u0131r. Z\u0131mpara ka\u011f\u0131d\u0131 s\u0131ras\u0131 #400 ~ #600 ~ #800 ~ #1000 ~ #1200 ~ #1500’den olu\u015fur. Bununla birlikte, #1500 z\u0131mpara ka\u011f\u0131d\u0131n\u0131n sadece sertle\u015ftirilmi\u015f kal\u0131p \u00e7eli\u011fi (52HRC ve \u00fczeri) i\u00e7in uygun oldu\u011funu, \u00f6nceden sertle\u015ftirilmi\u015f \u00e7elik i\u00e7in uygun olmad\u0131\u011f\u0131n\u0131, \u00e7\u00fcnk\u00fc ikincisinde y\u00fczey yan\u0131klar\u0131na neden olabilece\u011fini belirtmek gerekir. <\/p>\n\n

<\/div>\n\n

3. \u0130nce Cilalama<\/h3>\n\n

\u0130nce parlatma a\u011f\u0131rl\u0131kl\u0131 olarak elmas ta\u015flama pastas\u0131n\u0131 i\u00e7erir. Bir parlatma bezi \u00e7ark\u0131 ile kar\u0131\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, tipik ta\u015flama s\u0131ras\u0131 9\u03bcm (#1800) ~ 6\u03bcm (#3000) ~ 3\u03bcm’den (#8000) olu\u015fur. 9\u03bcm elmas a\u015f\u0131nd\u0131r\u0131c\u0131 macun ve parlatma bezi tekerle\u011fi #1200 ve #1500 z\u0131mpara ka\u011f\u0131d\u0131 taraf\u0131ndan b\u0131rak\u0131lan damgalar\u0131 etkili bir \u015fekilde kald\u0131rabilir. Daha sonra, 1\u03bcm (#14000) ~ 1\/2\u03bcm (#60000) ~ 1\/4\u03bcm (#100000) s\u0131ralamas\u0131yla yap\u0131\u015fkan ke\u00e7e ve elmas ta\u015flama macunu ile parlatma yap\u0131l\u0131r. <\/p>\n\n

<\/div>\n\n

1\u03bcm’nin \u00fczerinde (1\u03bcm dahil) hassasiyet gerektiren enjeksiyon kal\u0131b\u0131 parlatma i\u015flemleri, kal\u0131p i\u015fleme at\u00f6lyesi i\u00e7indeki temiz bir parlatma odas\u0131nda ger\u00e7ekle\u015ftirilir. En y\u00fcksek hassasiyet i\u00e7in, kusursuz derecede temiz bir ortam vazge\u00e7ilmezdir. Toz, duman, kepek veya damlac\u0131klar, saatler s\u00fcren bir \u00e7al\u0131\u015fman\u0131n ard\u0131ndan elde edilen titizlikle cilalanm\u0131\u015f y\u00fczeyi tehlikeye atabilir. <\/p>\n","protected":false},"excerpt":{"rendered":"

Enjeksiyon kal\u0131b\u0131 y\u00fczeyleri, parlatma olarak bilinen bir i\u015flem olan ayna benzeri bir y\u00fczey elde etmek i\u00e7in \u00e7e\u015fitli aletler kullan\u0131larak parlat\u0131l\u0131r. Enjeksiyon kal\u0131b\u0131 parlatma i\u00e7in yayg\u0131n olarak kullan\u0131lan aletler aras\u0131nda bileme ta\u015flar\u0131, z\u0131mpara ka\u011f\u0131d\u0131, parlatma macunlar\u0131, y\u00fcn tekerlekler vb. bulunur. Y\u00fcksek kaliteli parlatma sonu\u00e7lar\u0131 elde etmek i\u00e7in birinci s\u0131n\u0131f parlatma aletlerinin ve bileme ta\u015flar\u0131, z\u0131mpara ka\u011f\u0131d\u0131 […]<\/p>\n","protected":false},"author":1,"featured_media":7379,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_eb_attr":"","_sitemap_exclude":false,"_sitemap_priority":"","_sitemap_frequency":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[54],"tags":[],"class_list":["post-12432","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"_links":{"self":[{"href":"https:\/\/bfymold.com\/tr\/wp-json\/wp\/v2\/posts\/12432","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/bfymold.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/bfymold.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/bfymold.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/bfymold.com\/tr\/wp-json\/wp\/v2\/comments?post=12432"}],"version-history":[{"count":0,"href":"https:\/\/bfymold.com\/tr\/wp-json\/wp\/v2\/posts\/12432\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/bfymold.com\/tr\/wp-json\/wp\/v2\/media\/7379"}],"wp:attachment":[{"href":"https:\/\/bfymold.com\/tr\/wp-json\/wp\/v2\/media?parent=12432"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/bfymold.com\/tr\/wp-json\/wp\/v2\/categories?post=12432"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/bfymold.com\/tr\/wp-json\/wp\/v2\/tags?post=12432"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}